Calgary crews focus on problem ‘hot spots’ after critical water pipes arrive from San Diego

Two key pieces of pipe needed to complete repairs to a water feeder main that suffered a catastrophic failure, triggering ongoing local water restrictions, arrived in Calgary from San Diego, Calif., Tuesday night, and are now being prepped for installation.

During the city’s Wednesday morning briefing, Mayor Jyoti Gondek thanked the southern California county’s water authority, saying a local shop is in the process of sandblasting the pipe and coating it with epoxy to ensure it’s ready to go as crews set to work on five “hot spots” along the main that need fixing.

“As we heard yesterday, these hot spots are not leaks, they are sections of the feeder main that needed an immediate repair,” Gondek said.

  • City officials are set to provide an update at 2 p.m. on Wednesday. Watch it live here or on the CBC Alberta YouTube channel.

Wednesday marks two weeks since the Bearspaw south feeder main — which is 11 kilometres long and as wide as two metres in parts — suffered a rupture. Since then, Stage 4 water restrictions on outdoor water use were enacted alongside a citywide fire ban.

Responding to questions about why the infrastructure was brought in from San Diego as opposed to it being sourced from somewhere closer, Gondek said the city did consider local options first, but the size of the pipe posed a significant challenge.

“This is not generally the size of pipe that is used in oil and gas operations,” she said.

“Generally, if this type of a part is available, it’s because an organization that provides water to residents is the one that has it on hand. And that’s why the San Diego County Water Authority has been such an important partner for us.”

Gondek says the city chose the option that would make repairs faster. 

All of this has put a spotlight on water infrastructure, and one expert says the rupture might have something to do with what the water feeder main is made of.

Graham Bell is a research associate professor with the department of Civil and Environmental Engineering at the University of Tennessee. He’s also the vice-president of technical services for Structural Technologies, which specializes in the repair of large diameter pipe.

In an interview with CBC Radio’s The Current on Tuesday, Bell explained the Bearspaw south feeder main is a prestressed concrete cylinder pipe (PCCP), which is a composite pipe material made primarily out of concrete.

“Most of our pipes were made of a single material, like cast iron, or steel, or maybe slightly reinforced concrete up until about World War II when we needed steel for the war effort,” said Bell. 

A bulldozer stands behind a construction fence.
The initial water main rupture site has been repaired. Now, officials are focusing on five hot spots within the feeder main. (Terri Trembath/CBC)

To explain the layers of this PCCP, he says concrete is first cast with a thin steel cylinder inside of it, and that steel cylinder exists as a membrane to keep the water inside the the pipe. Then, it’s wrapped with incredibly high-strength steel wires, which Bell says is “about four to five times stronger than the steel can that’s on the inside of it.”

It’s those steel wires that determine the structural capacity of the pipe.


LISTEN | A lesson on prestressed concrete cylinder pipes:

The Current19:29Which cities use the same kind of pipe that burst in Calgary?

The water main that failed in Calgary was a prestressed concrete cylinder pipeline, a type of infrastructure that has ruptured in other places, too. What other Canadian cities rely on these pipes?

“Those steel wires over time developed some metallurgical problems, and in particular, the pipes manufactured from about 1960 to 1980 have a greater amount of problems than the other pipes outside of that [time period].”

So what happened with those pipes?

Bell says some parameters were changed in the manufacturing process around that time that made the pipes “less robust.”

“Now what we’re dealing with is these pipes are 40 to 50 years old, they’re maturing and they’re interacting with the environment, they’re deteriorating and they’re having problems,” he said.

“It’s not uncommon for this era of pipe.”

PCCP problems?

City officials say the ruptured section of the Bearspaw south feeder main was installed in 1975, though they haven’t confirmed the cause of the rupture that occurred on June 5.

“They generally do not leak before they break,” added Bell in an interview Wednesday with the Calgary Eyeopener.

He says these high-tension wires are brittle and don’t allow for much give.

“They snap, and then that leads to the catastrophic failures that you see and are experiencing.”

A massive water main pipe is shown, damaged and exposed.
The Bearspaw south water main, which is responsible for roughly 60 per cent of the city’s water supply, suffered a break on June 5. (City of Calgary)

He says that in 1970s there were some changes to the standards, but it hasn’t been a problem since the 1980s once that was corrected 

Bell said he’s been involved in a number of studies revolving around PCCP. He’s aware of roughly 600 examples of catastrophic failures that have occurred since 1968. 

“They occur basically wherever prestress was used,” he said.

“It just depends on the manufacturing, how much was used. It’s not all pipes, not all the wire is bad.”

He says the challenge with PCCP is repairing the wires in distress before it becomes a problem, calling the process difficult.


LISTEN | Researcher explains manufacturing issues behind certain water infrastructure:

Calgary Eyeopener9:26The history of the broken pipe

We hear more about the type of pipe that failed in Calgary and why others like it have encountered the same, broken fate.

Last Friday, the city announced an updated repair timeline, asking Calgarians to conserve water for another three to five weeks.

While repairs continue, officials are still urging Calgarians to continue being water-conscious.

Gondek said 450 million litres were used across the city on Tuesday, meaning usage has remained relatively consistent this week.

Over the past two weeks, 600 Olympic-sized swimming pools worth of water have been conserved, according to the mayor.

Gondek thanked Calgarians for “holding the line” and remaining below the safe usage threshold, which is 480 million litres.

River diversion options

On Tuesday, the provincial government issued two temporary diversion licences to the City of Calgary, which now allows for 200,000 cubic metres (200 million litres) for non-potable industrial use via diversion points out of the Bow River.

This means the City of Calgary is now able to track and manage water withdrawals from the river for the duration of those permits.

Ryan Fournier, the press secretary for the provincial ministry of Environment and Protected Areas, said it’s an attempt to ease the pressure put on the potable water system because of the critical feeder main break.

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